DMU-02

DMG MORI DMU 50 (3rd Generation) · Siemens SINUMERIK ONE · Bay 1 · Cell B · s/n DMU50-24773

Live machine view
Five-axis cycle
X/Y/Z, the swivelling B trunnion and the C rotary table follow live telemetry; the door opens when the machine stops. Drag to rotate, scroll to zoom.
Cutting
Effectiveness
OEE this shift
Night (22:00–06:00) · 374 of 396 min running
71%

Availability

94.6%

Performance

78.5%

Quality

95.2%

Current job
WO-24108
Compressor impeller · AD-7742-B

Pieces

50 / 50

Cycle time

6m 53s

This piece

4m 59s elapsed

Operator

Alan Conroy

Tool

T1 · Ø16 roughing end mill

Tool life left

89%

Finishes

—

Losses
Downtime by reason
21.5 minutes lost this shift, biggest first.

Setup / first-off

8.7 min

Tool change

4.5 min

No material

3.0 min

Waiting QA

2.4 min

No operator

1.5 min

Breakdown

1.4 min

Quality
Pieces this shift
Ideal 276 s versus actual 352 s per piece.

Good

60

Scrap

2

Rework

1

OEE per hour · %

Queue
Jobs on this machine (3)
The job on the spindle and everything queued behind it, earliest due date first.

WO-24110

Vogt Optics · RR-8834-B OP40 · Al 6061-T6 · setup 28 min

Queued

0/50 · due 18 Oct 11:35

WO-24108

High

Aerodyn Systems · AD-7742-B OP40 · Ti-6Al-4V · setup 81 min

Running

50/50 · due 18 Oct 16:35

WO-24111

Nordwind Turbinen · ST-3390-A OP20 · H13 tool steel · setup 43 min

Queued

0/50 · due 19 Oct 11:35

Readings
Live telemetry
Polled every 5 seconds · spindle 8,083 h, service in 355 h

Spindle load

67 %

Spindle speed

8,521 rpm

Feed rate

1,723 mm/min

Spindle temp

48.6 °C

Coolant temp

26.3 °C

Coolant pressure

18.7 bar

Vibration

1.77 mm/s

Axis load B

30 %

Axis positions

X

-1.6

Y

134.6

Z

-67.9

B

-19.1

C

346.8

Spindle history
Spindle load, speed and vibration

Spindle load · %

Spindle speed · rpm

Vibration · mm/s

Alarms
Alarms (8)

Spindle overload — feed hold triggered

Alarm 4073 · 10-16 20:46

high

Tool life expired on T7, change required

Alarm 2019 · 10-16 10:45

high

B axis drive temperature high

Alarm 1105 · 10-16 08:14

medium

C axis following error

Alarm 1188 · 10-16 01:53

medium

Tool magazine index timeout

Alarm 4410 · 10-15 15:32

low

Spindle overload — feed hold triggered

Alarm 4073 · 10-15 14:48

medium

B axis drive temperature high

Alarm 1105 · 10-15 12:48

low

C axis following error

Alarm 1188 · 10-15 10:32

low